
InstallationOperationMaintenanceManualThermo-Dynamics Boiler CompanyROUTE 61 • P.O. BOX 325 • SCHUYLKILL HAVEN, PA 17972TEL (570) 385-0731 • FAX (5
8VII JACKET AND TRIM ASSEMBLYA. Knock Down Boiler1. Jacket Assembly - Unpack the jacket parts being careful not to damage the finish. Piping and acce
9IX TANKLESS WATER HEATING PIPINGThe tankless heater may be connected as shown in Figure 3. A mixing valve (not supplied) may be usedto reduce the wa
10X BURNER AND CONTROLSA) Burner InstallationsPackaged boilers are shipped with the burner installed and prewired. Boilers that are shipped knocked-
11Times are approximate and should be considered minimum settings for the length of intake pipe installed.The length of post-purge may be increased on
122. Two stage fuel unit. If the height difference between the burner and the fuel supply level exceeds 10ft., a two stage unit should be used, and a
13All venting installations must comply with the recommendations of the venting manufacturer andwith all state and local codes.XIV WIRINGAll
14B) Burner AdjustmentsAllow the burner to operate steadily for at least 15 minutes. Check the burner settings according to theinstaller/serviceman la
154. Pump Pressure - Adjust the pump discharge pressure per value on serviceman label.5. Combustion Air - Reduce the air supply to allow just s
16MaintenanceI VENT SYSTEMESCAPING GASES ARE DANGEROUS. THE ENTIRE FLUE AND VENTING SYSTEM SHOULDBE INSPECTED AT LEAST ONCE A YEAR BY A QUALIFIED SER
17Troubleshooting GuideTROUBLE: BURNER DOES NOT STARTSOURCE PROCEDURE CAUSES REMEDYThermostat Check Thermostat Thermostat set too low. Turn thermosta
18Oil Supply Check tank for oil.Check for water in oil tank usinga dip stick coated with litmuspaste.Listen for pump whine.Oil Line Open pump bleed po
19Cad Cell Check cad cell with ohmmeter. Ifmore than 2000 ohms, cad cell isdefective or dirty.Primary After burner fires, open cad cellControl circuit
20Poor Fire Inspect flame for stability.Oil Supply If burner loses flame prior to theprimary control locking out, faultis in fuel system.Combustion R
Draft Take a draft reading. Draft shouldbe according to installer/service-man labels starting on page 24, in the stack.Draft Inspect draft regulator f
Circulator Check if circulator is operational.Check if circulator is correctsize.Check if circulator is up tospeed; check if voltage tocirculator
Nozzle Check pump pressure with pump Nozzle overfiring due to high Reduce pump pressure accordinggauge. pump pressure. to installer/serviceman labels
Parts List CWL Series - LE Edition(Designate boiler and burner model numbers on all orders.) Item No. Part no. Description
INSTALLER/SERVICEMANDIRECT VENTModel Number CWL-85DV CWL-100DV CWL-110DVBurner Type Carlin* Carlin* Carlin*Burner Model EZ-1 EZ-1 EZ-1Nozzle Type .75
INSTALLER/SERVICEMANDIRECT VENTModel Number CWL-85DV CWL-100DV CWL-110DVBurner Type Beckett Beckett BeckettBurner Model AFII 100 AFII 100 AFII 100Nozz
ELECTRICAL DIAGRAMS FOR CWL SERIES BOILERS27
ContentsService Policy 2Homeowner Information
Initial Set Up123451. Date2. Model Number3. Firing Rate4. Pump Pressure*5. CO26. “0” Smoke7. Gross Stack°F8. Draft Over Fire9. Replaced Filter Yes/No1
TDB-080 P/N 595831 MET-4088 12/10-500
Service PolicyCongratulations on the purchase of your boiler. At Thermo-Dynamics BoilerCompany we pride ourselves on the design and construction of
3HOMEOWNER INFORMATIONHeating Contractor:Address:Phone No.:A) GeneralInstallation and service is to be done only by a certified and qualified technic
Read This First1. Installer must be a trained, experienced technician and should read all instructions before installation.2. Inspect the boiler, j
5HEATING CAPACITY 101,000 118,000 127,000IBR
6InstallationI GENERALThis hot water steel boiler is a high quality oil fired heating units. The installation of the boiler shall bein accordance w
7V. AIR FOR COMBUSTION AND VENTILATION - CHIMNEY VENT APPLICATIONSThe unit must be installed where provisions exist for combustion and ventilation ai
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